New

Foundry Process Engineer for Technically Advanced Aluminum Facility

Carley Foundry, Inc.
65,000 - 85,000 DOQ - 401(k), health, dental, life, short term disability insurance, 10 paid holidays, PTO paid time off program, Wellness Program, Quarterly Wellness Challenges participants receive complimentary gifts, Employee Assistance Program, Annual
paid time off, paid holidays, short term disability, 401(k)
United States, Minnesota, Blaine
Jul 31, 2025
Carley Foundry (CFI) is a large, privately held award winning Aluminum Foundry. Carley Foundry possesses a talented work force that produces castings in a wide variety of methods and sizes ranging from mere grams to over 1000 lbs. These methods are: Greensand, No-Bake, Permanent Mold, Low Pressure, and Investment cast where we do cast a minimal amount of steel as well. We are seeking an addition to our Engineering staff in order to keep up with these demands. POSITION SUMMARY: This position entails the development and qualification on newly tooled castings, along with trouble shooting and problem solving existing programs. The aspects of Dimensional accuracy, Metallurgical soundness and Mechanical strength are the highlights of a satisfactory casting. Each of which require their individual Engineering effort. The successful candidate needs to or will become fluent with current aluminum casting technologies. They must have the ability to convey that working level information to floor supervisors and operators. Creating work instructions that are complete, accurate and easy to comprehend is an essential duty. Develop CAD based designs that will be utilized for tool builds including fixtures, gating and simulations. Populate the company operating system based on Engineering and product flow data. Work with internal and external tooling shops to build robust molds/patterns and fixtures is a regular part of the job along with keeping on top of needed repairs. The position will often require communication directly with outside customers or in tandem with our sales and production departments. Foundry Process Engineer Education Requirements: Four Year Engineering degree with some exposure to Aluminum metallurgy preferred. Experience with aspects of the metal casting process is a plus. Desired Skill Sets for the Position: Geometric Dimensioning and Tolerancing Mid to high level CAD, Solidworks preferred Non-ferrous metallurgy and Heat Treatment Project managment software use Knowledge of Aerospace Casting Specifications Design of Experiment (DOE) Problem solving in a team environment Use of formal experimental and statistical techniques Interview for our Foundry Process Engineer position Come meet with us you will see our state of the art facility in action during your in person interview and tour. We guarantee that our facility will be state of the art modern, clean and very impressive!. About Carley Foundry we produce premium quality award winning castings for the most demanding customers in a variety of markets. Our goals are 100% on-time deliveries, 100% acceptable castings, and complete responsiveness to all of our customer's needs. We are driven to be the finest sand, permanent mold, and investment foundry. We are a third-generation, family-owned business that was established in 1955. Our pride in quality and attention to detail keeps us moving forward. Check out our website at - www.carleyfoundry.com SALARY - 65,000-85,000 DOQ HOURS PER WEEK 45 BENEFITS 401(k), health, dental, life, short term disability insurance, 10 paid holidays, PTO paid time off program, Wellness Program, Quarterly Wellness Challenges participants receive complimentary gifts, Employee Assistance Program, Annual Holiday Party & Company Picnic, Christmas Bucks, Modern lunchroom with Company sponsored fruit, hydration packets, periodic lunches, heat index program and more come check us out! PLUS $2000 Signing Bonus after the completion of 180 days Carley Foundry, Inc. is an equal opportunity employer. Qualified applicants will receive consideration for employment without regard to race, color, age, gender, religion, national origin, genetic information, protected veterans status, sex, sexual orientation, gender identity, disability status, or any other status protected under federal, state or local laws.