Sr Principal Manufacturing Process Engineer

FormFactor, Inc.

United States, Oregon, Beaverton

Jun 10, 2025

Position:
Sr Principal Manufacturing Process Engineer

Location:

Beaverton, OR

Job Id:
5968

# of Openings:
1

Sr Principal Manufacturing Process Engineer (Semiconductor Thin Films and Dry Etch)

FormFactor, Inc.

Beaverton, OR

In a world driven by the increased demand of technology, semiconductor manufacturers require a trusted partner to pioneer the frontiers of advanced integrated circuits (ICs). FormFactor, Inc (FFI) is the world's leading supplier of semiconductor test and measurement products that power electronic systems used in computing, consumer-technology, automotive, Artificial Intelligence (AI) and other applications. Our cutting-edge solutions are the driving force behind the testing of ICs that power electronic systems across computing, consumer technology, automotive, Artificial Intelligence (AI), and myriad other applications.

As a leading player in the semiconductor industry, FormFactor actively seeks out individuals who are not just employees, but passionate contributors eager to thrive in an ever-evolving landscape. At FormFactor, we are not just shaping the future of semiconductors; we are rewriting the narrative of innovation itself.

Our commitment extends beyond the technical realm to the very fabric of our culture. Rooted in our core values-Focus on the Customer, Ownership & Accountability, Respectfully & Effectively Communicate, and Motivate & Develop People-we foster an environment where diverse perspectives are not only welcomed but celebrated. Join us in experiencing the exhilaration of collaborating with a dynamic team, pushing the boundaries of what's possible, and contributing to a workplace where your voice is not just heard but valued and empowered. Become an integral part of our journey as we collaboratively Form Our Future Together, setting the stage for a new era in semiconductor excellence.

Purpose

FormFactor is seeking a highly motivated and skilled Semiconductor Process Engineer to join our team. The ideal candidate will have a strong background in thin film deposition and dry etch processes, with experience in semiconductor device fabrication. This role will be responsible for developing, optimizing, and sustaining thin film and dry etch processes to meet demanding product specifications and improve manufacturing efficiency.

Essential Duties and Responsibilities

Develop, optimize, and characterize thin film deposition (e.g., PVD) and dry etch processes (e.g., RIE, ICP) for semiconductor device fabrication.
Design and execute experiments (DOE) to improve process performance, yield, and reliability.
Utilize metrology techniques (e.g., XRF, 4PP, Eddy Current) to analyze and characterize thin films and etched structures.
Troubleshoot process issues, identify root causes, and implement corrective actions.
Establish and maintain Statistical Process Control (SPC) to monitor process stability and capability.
Work closely with cross-functional teams, including integration, device, and manufacturing engineers, to ensure seamless process integration and transfer.
Work closely with maintenance to perform and document preventative maintenance for the tool set.
Develop and maintain process documentation, including process flows, work instructions, operations specifications, and maintenance specifications.
Evaluate and qualify new equipment and materials for thin film and dry etch processes.
Drive continuous improvement initiatives to enhance process efficiency, reduce costs, and improve product quality.

Experience, Education and Skills Required

Bachelor's degree in Electrical Engineering, Chemical Engineering, Materials Science, Physics, or a related field. Master's or Ph.D. preferred.
5 + years of experience in semiconductor process engineering, with a focus on thin film deposition and dry etch.
Strong understanding of thin film deposition techniques (PVD) and dry etch processes (RIE, ICP) and equipment, including hands on work on the equipment.
Experience with semiconductor device fabrication processes and equipment, including troubleshooting equipment issues.
Proficiency in statistical process control (SPC) and design of experiments (DOE).
Experience with metrology tools for thin film and etch characterization (XRF, 4PP, Eddy Current).
Excellent problem-solving, analytical, and troubleshooting skills.
Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
Ability to work in a cleanroom environment and follow safety protocols.

The pay range for this role in Beaverton, OR is between $115,800 and $151,935. The pay range may differ in other locations. FormFactor maintains broad salary ranges for its roles in order to account for variations in education, training, skills, relevant work experience, business needs and market demands. Candidates are typically placed into the range based on the preceding factors as well as internal peer equity.

FormFactor is committed to providing a work environment where everyone is treated with dignity and respect. We are an Equal Employment Opportunity (EEO) employer and are committed to compliance with all Federal, State, and local laws that prohibit employment discrimination on the basis of age, race, color, sex (including breastfeeding and related conditions), gender (including gender identity and gender expression), national origin, ancestry, sexual orientation, religion, physical or mental disability, marital status, registered domestic partner status, medical condition, military or veteran status, genetic characteristics or information, or any other legally protected characteristic. These protections extend to all employment and management decisions including, but not limited to, recruiting, hiring, training, promotions, pay practices, benefits, disciplinary actions and terminations, and all other terms and conditions of employment.

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